POKA YOKE (ERROR PROOFING)
Details
INTRODUCTION FOR POKA YOKE (ERROR PROOFING)
Poka Yoke is Japanese for error proofing. These Poka Yoke (Error Proofing) devices or systems are used either to prevent the special causes that result in defects, or to inexpensively inspect each item that is produced to determine whether it is acceptable or defective. The life and soul of production of any kind is guaranteed quality and the ultimate aim should always be zero defect.
COURSE OBJECTIVES
At the end of this course, participants will be able to :
- Explain the Poka Yoke system role in zero-defect manufacturing.
- Understand why defects occur in the production.
- Compare and select the best Poka Yoke solution.
- Overcome cultural barriers to socialize Poka Yoke.
- Start with Poka Yoke implementation.
Outline
COURSE CONTENT
Day 1
- 0900 – 1015
- Module 1
- Introduction to Poka Yoke system.
- Definition of Poka Yoke.
- Operations & processes.
- Module 1
1015 – 1030 : 1st Tea Break
- 10.30 – 1230
- Module 2
- Categories of process function.
- Categories of the operation function.
- 5 elements of production.
- Defining the 5 elements.
- Module 3
- 4 process phenomena.
- Shigeo’s 5 questions.
- Separating error from defect.
- Causes of defects.
- Levels of defects.
- Module 2
1230 – 1330 : Lunch
- 1330 – 1500
-
- Module 4
- Inspection philosophies.
- 3 methods of inspection.
- Production efficiency and waste.
- Types of waste.
- Cost contributing to waste.
- Module 4
1500 – 1515 : 2nd Tea Break
- 1515 – 1700
-
- Module 5
- Shingo’s method.
- Poka Yoke systems.
- Poka Yoke devices.
- Module 5
Day 2
- 0900 – 1015
-
- Case studies on Poka Yoke (1)
- Poka Yoke workshop.
- List of failure modes.
- Finding the potential and root causes.
- Case studies on Poka Yoke (1)
1015 – 1030 : 1st Tea Break
- 1030 – 1230
- Continue Case studies on Poka Yoke (1)
- Poka Yoke workshop.
- Finding the corrective and preventive actions (Poka Yoke actions).
- Continue Case studies on Poka Yoke (1)
1230 – 1330 : Lunch
- 1330 – 1500
- Case studies on Poka Yoke (2)
- Poka Yoke workshop.
- List of failure modes.
- Finding the potential and root causes.
- Case studies on Poka Yoke (2)
1500 – 1515 : 2nd Tea Break
- 1515 – 1700
- Continue Case studies on Poka Yoke (2)
- Poka Yoke workshop.
- Finding the corrective and preventive actions (Poka Yoke actions).
- Continue Case studies on Poka Yoke (2)
Special Offer
The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.
OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
Schedules
Wed, Thu | 09:00 AM — 05:00 PM |
No. of Days: | 2 |
Total Hours: | 16 |
OTC Training Centre Sdn Bhd is an innovation leader in the development and delivery of practical outsourcing training programs for the past 17 years. Since then, OTC has supported thousands of companies to upskills their employees with personalized content and learning solutions. Today, we have evolved to provide a full suite of outsourcing services in the learning and development field.
Our training programs are entitled to HRDCorp claim, with our trainers being certified by HRDCorp as well. As a training provider, we aspire to keep providing the best training to our respected clients to ensure their satisfaction while using our service as the training provider.