DESIGN OF JIGS & FIXTURES
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OTC Training Centre Sdn Bhd
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INTRODUCTION FOR DESIGN OF JIGS & FIXTURES
This course covers jigs & fixtures used in manufacturing to introduce the learner to the theory of jigs and fixtures as well as exposing the learner to the application of jigs and fixtures. Every part produced must be held while
it is machined, joined, inspected or has any number of other operations performed on it.
The work piece must be accurately located and securely held throughout the complete operation. Yields, efficiencies and quality of the products are, to a great extent, influenced by the design and maintenance of the Jigs & Fixtures
used in the process. A thorough understanding of how and why jigs and fixtures are designed through the various elements and considerations of designs is therefore necessary in order to achieve this.
This program is designed to equip these employees with the principles and functional requirements of Jigs & Fixtures. Principles of design are covered in detail and the participants will have to complete a design of a Jig or
a Fixture as requirement for the successful completion of the course.
COURSE OBJECTIVES
- Provide simple, easy to operate tools for maximum efficiency.
- Reduce manufacturing expenses by producing parts at the lowest possible cost
- Design tools that consistently produce parts of high quality
- Increase the rate of production with existing machine tools
- Design the tools to make it fool proof and prevent improper use
- Select material that will give adequate tool life
- Provide protection in the design of the tools for maximum safety of operator.
Outline
COURSE CONTENT
Day 1
- Introduction To The Design Cycle
- Elements Of A Tool Design
- Objectives
- Tool Designer Responsibilities
- The Design Process
- Economics of Design
- Economical Lot Sizes
- Break-even Charts
- Tool Drawings
- Tooling Layout
- Safety
- Material Handling in the Workplace
- Review Questions
- Feature Locating Systems
- Efficient Clamping Mechanisms
- Basic Workholders
- Workholder Purpose and Function
- General Considerations
- Locating Principles
- Redundant Locators
- Foolproofing
- Chip and Burr Problems
- Clamping Principles
- Chucks
- Vises
- Nonmechanical Clamping
- Power Clamping
- Multiple-part Clamping
- Basic Construction Principles
- Review Questions
- Designs With Fail Safe & Poka Yoke Features
Day 2
- Quick Changeover Designs (SMED)
- Assembly Friendly Design (DFMA)
- Importance Of Ergonomic Design
- Materials For Tooling Fabrication
- Physical Properties
- Mechanical Properties
- Ferrous Tool Materials
- Nonferrous Tool Materials
- Nonmetallic Tool Materials
- Heat-treating
- Review Questions
- Case studies and group discussion
Special Offer
Register 3 Participants From Your Organization And Get The 4th Participant For Free!
The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.
OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.
OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
Schedules
Feb 05, 2024 - Feb 06, 2024
ENDED
| Mon, Tue | 09:00 AM — 05:00 PM |
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OTC Training Centre Sdn Bhd is an innovation leader in the development and delivery of practical outsourcing training programs for the past 17 years. Since then, OTC has supported thousands of companies to upskills their employees with personalized content and learning solutions. Today, we have evolved to provide a full suite of outsourcing services in the learning and development field.
Our training programs are entitled to HRDCorp claim, with our trainers being certified by HRDCorp as well. As a training provider, we aspire to keep providing the best training to our respected clients to ensure their satisfaction while using our service as the training provider.
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