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BASIC ENGINEERING & TECHNICAL KNOWLEDGE FOR TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY

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INTRODUCTION FOR BASIC ENGINEERING & TECHNICAL KNOWLEDGE FOR TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY
In manufacturing industry , most of the Industrial machine using electrical system, electronic system , electro-mechanical system and electro-pneumatic system to operate the machine and generates the desire output according to production required. To ensure an effectiveness of support service to production or manufacture department , the technicians and engineers shall have the basic knowledge to checking , verify and perform troubleshooting of Industrial machine faulty.
OTC Training Centre Sdn Bhd provides the Technical Training program to enhance Engineers and Technicians knowledge, skill and technique related to Industrial machine repair. Basic engineering and Technical Knowledge for Troubleshooting of Industrial Machine Circuit Faulty (2 Days program) contents:
  • Theory/Quiz – Basic knowledge for engineering system – electrical, electronic and electro- mechanical
  • Theory/Quiz- Basic block diagram of electrical machine
  • Theory/Quiz – Basic wiring diagram of electrical system single & 3 phase
  • Theory/Quiz – Basic component specification and Circuit function – Power Devices, Sensor , Control Devices and Output Devices
  • Safety Guide – Safety Precaution & Guideline for Troubleshooting of Electrical machine
  • Practical 1 – Application of Multimeters – Testing components and measurement technique.
  • Practical 2- Testing, generate test point and measurement technique
  • Practical 3- Perform electrical wiring and measurement technique of current and voltage.
  • Practical 3- Circuit analysis – Electrical machine common problems, testing and verification technique.
  • Practical 4- Wiring , Testing and Verification status of Electrical machine assembly:
    • AC Supply  / AC Filter / Switching Mode Power Supply / DC Motor
    • AC Supply / Solid state Relay / Battery / AC Bulb
    • AC Supply / Inverter Motor /  AC Motor
  • Practical 5 – Electrical Component Testing and Verification Technique.
    • AC Filter / Switching Power Supply/ Main Circuit Breaker / ELCB
    • Magnetic Contactor / AC Relay /AC Valve/AC Motor / DC Motor / Heater
    • Electronic components – Fuse / Passive component/ diodes / Transistors

Outline

COURSE CONTENT

Introduction to Basic Engineering & Technical knowledge for Troubleshooting of Industrial machine circuit faulty
  • Self  rate skill & knowledge for troubleshooting of industrial machine
  • List down common machine problem in your area / production

Basic knowledge for engineering system
  • Electrical  system
  • Electronic system
  • Electro mechanical system
  • Electro pneumatic system

Understanding Basic block diagram of industrial machine
  • Basic design of electrical machine

Generates basic block diagram of

  • Machine with Single Phase Motor
  • Machine with 3 Phase Motor
  • Machine with Heater Assembly

Basic wiring diagram of industrial machine
  • Single phase system
  • 3 phase – Star wiring
  • 3 phase – delta wiring
  • PLC System / Ladder Diagram

Basic Components / devices Identification, specification  and basic function .
  • Power  Section
    • Single Phase AC Supply / 3 Phase AC Supply
    • Main Circuit Breaker / ELCB ( RCC)
    • Switch Mode Power Supply (SMPS)
    • Battery Assembly/ UPS
  • Sensors
  • Control Section
    • Micro controller (PIC)
    • PLC System
    • Inverter Motor Controller
    • Relay/ Solid state relay
  • Output Section
    • Single Phase AC Motor
    • 3 Phase AC Motor
    • Heater Assembly

Practical 1

Generate test point and measurement technique based on Wiring Diagram A

  • Generate test point for voltage measurement
  • Identify High Pin (Red Probe) and Low Pin (Black Probe) for each measurement.

Safety Precaution & Guideline for Troubleshooting of industrial machine


Practical 2

 Application of Test equipment

  • Digital Multimeter
    • Continuity Test / Resistance Test / Short & Open Test
    • Capacitance Test / Diode Test
    • Measurement Voltage

Practical 3

Perform Electrical wiring and measurement technique based on Electrical Diagram B

  • Measurement of voltage & data collection
  • Measurement of current & data collection

Practical 4

Industrial machine Common Problems and Component faults.

  • Single Phase with 7 AC Motors
  • AC DC Power Supply
  • Micro controller not function
  • Inverter Motor not function
  • Heater Assembly not function

Practical 5

Wiring , Testing and  Verification circuit function of Industrial machine  System

  • Project 1
    • AC Supply /AC Filter / Switching Power Supply /DC Motor
  • Project 2
    • AC Supply / Solid state Relay / Switch  / Battery /AC Bulb
  • Project 3
    • AC Supply / AC Filter /Inverter Motor /  AC Motor

Practical 6

Electrical Component Testing and Verification Technique.

  • Main Circuit Breaker / ELCB
  • Magnetic Contactor / AC Relay/ Basic Controller
  • AC Filter / AC Motor / Stepper Motor
  • Electronic components

Reference

Special Offer

Register 3 Participants From Your Organization And Get The 4th Participant For Free!

The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.

OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
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OTC Training Centre Sdn Bhd is an innovation leader in the development and delivery of practical outsourcing training programs for the past 17 years. Since then, OTC has supported thousands of companies to upskills their employees with personalized content and learning solutions. Today, we have evolved to provide a full suite of outsourcing services in the learning and development field.

Our training programs are entitled to HRDCorp claim, with our trainers being certified by HRDCorp as well. As a training provider, we aspire to keep providing the best training to our respected clients to ensure their satisfaction while using our service as the training provider.

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