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ASME IX " Welding Qualification" Code Simplified (IICS 3.3 Personnel Reviewing Welding Procedures & Welder Certifications in accordance to ASME Sect. IX)

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Training by  IDC Training House
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On-Site / Training

Details

Course Description

This course gives participants coming from Engineering, Manufacturing, Repair and Testing Companies a comprehensive overview about the ASME IX Code "Welding Qualifications" and prepares them to fully comply with Code Requirements.

After completion of this workshop-like training course the participants will be able to handle code-related welding certification tasks like creating and interpreting WPS, PQR, WPQ etc. Understanding and interpreting the Code requirements correctly makes project executions and the company's operation more efficient and profitable.

Participants can now pursue IICS 3.3 Personal Reviewing Welding Procedures and Welder Certifications with the international certification body, IICS (www.international-inspector-certification.com)

Course Objectives

The course provides participants with the knowledge necessary to:
  • Understand and Interpret code requirements and effectively use the ASME IX code
  • Effectively make cross-references to internal and external code requirements
  • Encourage participants to take all necessary precaution in preparing, executing, reviewing and interpreting welding qualification documents in reference to ASME VIII an dvarious other codes and standards like "The National Board Inspection Code", API 510 (Pressure Vessel), API 570 (Piping Systems), Api 653 (Storage Tanks) etc..

Outline

Course Outline

Day 1
1. Welcome & Introduction

2. Introduction into the ASME System
  • Purpose of the Code
  • Scope of the Code

3. Structure of Section IX
  • Organization of the Code
  • Responsibilities
  • Key terms discussed in the Code

4. Welding Processes
  • Different Welding Processes
  • Workshop

5. Welding Joint Design/ Welding Positions
  • Butt welds/ Fillet welds/ other designs
  • Understand different welding positions
  • Workshop

6. Welding Consumable acc. ASME II, Part C
  • Types of Electrodes
  • Electrode Classification System
  • Electrode Storage
  • Shielding Gases
  • Fluxes
  • Workshop

Day 2 & 3
7. Welding Procedures
  • 5 Steps of developing a WPS
  • Essential, Supplementary & Nonessential Variables
  • PQR
  • Mechanical Testing
  • Range of Qualification
  • Changes of welding parameters
  • Workshop

8. Welder Qualifications
  • Qualification
  • Essential & Nonessential Variables
  • Test pieces
  • Methods of testing
  • Welding Continuity List
  • Workshop

Day 4
9. Practical exercises
  • Review of WPS
  • Review of WPQ

10. Examination

Speaker/s

Trainer Profile: Mohd Faisal (Main Trainer)

Mohd Faisal joined TWI in 2001 afer spending 17 years in the welding and gas industry and 2 years in teaching in technical subject in University of Kuala Lumpur.

Originally trained as a welding instructor and lecturer, Faisal gained training in European Welding Engineer, technologist and specialist at TWI UK. His early experience was spent on the development and maintaining quality of welding machines and gases in Oil and Gas industries and development of welding procedure and customer services.

He was a training manager before he left TWISEA for welding inspection courses in South East Asia including Indonesia, Singapore, Philippine and Vietnam.

Educational Qualifications

  • Diploma in Welding Engineer (TWI/ IIW U.K)
  • Diploma in welding Technology (TWI/ IIW U.K)
  • Diploma in Welding Specialist (European Welding Federation)
  • Diploma in International Welding Specialist (International Institute of Welding)
  • Diploma in Welding (TWI U.K)
  • Diploma in European Inspection Specialist (European Welding vFederation)
  • Diploma in European Inspection practitioner (European Welding Federation)
  • Registered Senior Welding Inspector.
  • CSWIP Senior Welding Inspector 3.2
  • Registered Welding Inspector.
  • CSWIP Welding Inspector 3.1.
  • CSWIP Welding Inspector 3.0
  • CSWIP Radiographic Interpretor 3.4 (A and B group)
  • Certificate in Electrical Engineering (Industrial Training Institute)

Trainer Profile: Lutz Seibt (Lead Trainer)

Lutz Seibt has more than 20 years hands-on experience as an Authorized Inspector and Auditor acc. to German Pressure Vessel (AD Merkblaetter), Boiler (TRD) and Storage Tanks Codes, Pressure Equipment Directive (PED), Transportable Pressure Equipment Directive (TPED) and European Construction Material Directive ; 9 years out of it within TUV's International Business Unit in Asia Pacific.

He has conducted numerous training sessions related to Pressure Equipments (based on American and European standards) in Malaysia, Singapore, Korea, China, Thailand and Vietnam.

Technical Qualifications
  • Certified International Welding Engineers (International Institute of Welding - IIW, Germany)
  • Certified API 510 Pressure Vessel Inspector
  • Certified API 570 Piping Inspector
  • Certified API 577 Advanced Welding Inspection & Metallurgy Professional
  • Certified Pedestal Crane Inspector acc. to API RP 2D (Cranetech Training & Inspection, Inc., USA)
  • Certified Safety Enginner (Fachhochschule Frankfurt, Germany)
  • Bachelor Degree - Motor Vehicle Engineering
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IDC was incorporated in 1996 by Helen Seibt who has a dream – to combine her love of teaching with her desire to run her own business. Started humbly as a language centre serving the local communities, its operation was hit during the economic downturn in Malaysia in 1997. 

Our founder was challenged with its first dilemma whether to alter, or to remain its core business in order to stay in the business world. A tough decision was made to venture into an untapped area of Technical Trainings for the Oil & Gas industry at that time. At that point of time, IDC Language & Training House took on a new name as IDC Training House – which has grown into a reputable Training Provider today, serving clients in more than 44 countries.

IDC’s Core Values

Interest in clients and staff values
Desire to be the best to clients and staff
Commitment to deliver on promises


Client centred, solution driven and strongly believe that “People Are Our Greatest Asset”. IDC Training House provides world-class training courses to empower your people for greater results and maximize the return-on-investment for your organization. Trusted by professionals from over 44 countries, with proven track record of service excellence. Through collaboration with leading Industry Experts, we deliver real-time and industry-focused solutions in the field of Petrochemical & Energy, Talent Development, and Management System. ...
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