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TUV/ IICS 3.1 Certified Welding Inspector & API 577 Welding Inspection & Metallurgy

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Training by  IDC Training House
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On-Site / Training

Details

Prepare delegate for these certication exams:
  • IICS 3.1 Certified Welding Inspector
  • API 577 Welding Inspection  Metallurgy Professional

Course Description

This program fulfills industry est practices on Welding Inspection.
It is designed to equip individuals with the kowledge of welding processes, metallurgy and fundamentals of a competent Welding Inspector. Also, to become well versed with the global codes/ standards in use.

Highly recommended for specialized Inspector, Welding Engineers, Metallurgists and other professionals across the entire petrochemical industry. Also suitable for school leavers and candidates with less or minimal experience in the field of welding technology.

Participats can now pursue IICS 3.1 Certified Welding Inspector certification with support of TUV Nord, the international certification body.

Course Objective

The course provides participants with the knowledge in:
  • Welding techiques, welding positions, welding consumables, weld preparation and welding drawing requirements
  • Basics of welding metallugy
  • Usage of welding inspection and measuring devices
  • Visual inspection of welded constructions and correctly identify and evaluate welding imperfection as per acceptance level associated with pre-production, fabrication and post fabrication
  • Usage of various specifications, code and standards
  • Evaluation of welder's certificates and welding procedure specifications acc. to ASME IX
  • Evaluate the preparation of test pieces for destructive tests and verify their compliance with applicable specifications
  • Various parent materials and welding consumable (acc. to ASME)
  • Reviewing NDT reports on welding work; ensuring that NDT personnel are properly qualified and that certification is relevant and valid for the testing performed
  • Interpreting drawings and specifications, having understanding of weld symbols

Outline

Course Outline

Day 1 (Trainer: Mohd Faisal)
Chaper A1: History of Welding
  • History of welding
  • History of Metal -Arc-Welding
Chapter A2: Welding Inspection & The Welding Inspector
  • Specific duties and responsibilities
Chapter A3: Welding and Inspection Safety Practice
Chapter A4: Welding Terminology
  • Types of joint
  • Types of weld
  • Types of joint preparation
  • Weld zone terms
  • Weld positions

Day 2 (Trainer: Mohd Faisal)
Chapter A5: Codes and Standards
  • American Standards
  • European Standards
Chapter A6: Joining Processes - Basics and Principes of Arc Welding
  • Manual Arc Welding (SMAW)
  • Gas Metal Ac Welding (GMAW)
  • Flux Core Arc Welding (FCAW)
  • Gas ungsten Arc Welding (GTAW)
  • Submerge Arc Welding (GTAW)
  • Other Arc Welding Proesses
Chapter A7: Welding Consumables
  • Acc. to ASME IX and AWS

Day 3 (Trainer: Mohd Faisal)
Chapter A8: API 577 - Content and definitions
Chapter A9: Basic Welding Metallurgy & Thermal Consideration
Chapter A10: Weldability of Carbon Steel
  • Steel
  • Heat affect of hydrogen in steel (HAZ)
  • The effect of hydrogen in steel
  • Preheat, its application and control
  • Interpass temperature
Chapter A11: Main Welding Discontinuities
  • Causes & Inspection

Day 4 (Trainer: Lutz Seibt)
Chapter A12: Filet Weld Sizes acc. to ASME VIII
Chapter A13: Visual Inspection Marco/ Plate
  • Theory & Practical exercises
Chapter A14: Welding Procedures & Welder Qualifications acc. to ASME IX
  • How to interpret and check a Welding Procedure Specification (WPS)
  • How to interpret and check a Welding Qualification Certificate?

Day 5 (Trainer: Lutz Seibt)
Chapter A15: Introduction in Non Destructive Testing (NDT); NDT in the ASME code
  • Radiographic Testing
  • Dye Penetrant Testing
  • Magnetic Particle Testing
  • Ultrasonic Testing
  • Visual Testing
  • Other NDT methods

Day 6 (Trainer: Lutz Seibt)
Chapter A16: Destructive Testing
  • Tensile testing
  • Bend testing
  • Impact testing
Chapter A17: Basics of Pre-heating & Post Weld Heat Treatment (PWHT)
Chapter A18: Weld Joint Geometry and Welding & NDT Symbols acc. to AWS
  • How to read a production drawing?
Chapter A19: Visual Inspection - Pipe (Practical)

Day 7 (Trainer: Lutz Seibt)
Chapter A20: Basics of Quality Assurance during Welding Projects
Chapter A21: Material Inspection
Chapter A22: Pressure & Leak Testing
Chapter A23: Hot Tapping
Chapter A24: API 577 exam tips

Speaker/s

Trainer Profile: Mohd Faisal (Main Trainer)

Mohd Faisal joined TWI in 2001 afer spending 17 years in the welding and gas industry and 2 years in teaching in technical subject in University of Kuala Lumpur.

Originally trained as a welding instructor and lecturer, Faisal gained training in European Welding Engineer, technologist and specialist at TWI UK. His early experience was spent on the development and maintaining quality of welding machines and gases in Oil and Gas industries and development of welding procedure and customer services.

He was a training manager before he left TWISEA for welding inspection courses in South East Asia including Indonesia, Singapore, Philippine and Vietnam.

Educational Qualifications

  • Diploma in Welding Engineer (TWI/ IIW U.K)
  • Diploma in welding Technology (TWI/ IIW U.K)
  • Diploma in Welding Specialist (European Welding Federation)
  • Diploma in International Welding Specialist (International Institute of Welding)
  • Diploma in Welding (TWI U.K)
  • Diploma in European Inspection Specialist (European Welding vFederation)
  • Diploma in European Inspection practitioner (European Welding Federation)
  • Registered Senior Welding Inspector.
  • CSWIP Senior Welding Inspector 3.2
  • Registered Welding Inspector.
  • CSWIP Welding Inspector 3.1.
  • CSWIP Welding Inspector 3.0
  • CSWIP Radiographic Interpretor 3.4 (A and B group)
  • Certificate in Electrical Engineering (Industrial Training Institute)

Trainer Profile: Lutz Seibt (Lead Trainer)

Lutz Seibt has more than 20 years hands-on experience as an Authorized Inspector and Auditor acc. to German Pressure Vessel (AD Merkblaetter), Boiler (TRD) and Storage Tanks Codes, Pressure Equipment Directive (PED), Transportable Pressure Equipment Directive (TPED) and European Construction Material Directive ; 9 years out of it within TUV's International Business Unit in Asia Pacific.

He has conducted numerous training sessions related to Pressure Equipments (based on American and European standards) in Malaysia, Singapore, Korea, China, Thailand and Vietnam.

Technical Qualifications
  • Certified International Welding Engineers (International Institute of Welding - IIW, Germany)
  • Certified API 510 Pressure Vessel Inspector
  • Certified API 570 Piping Inspector
  • Certified API 577 Advanced Welding Inspection & Metallurgy Professional
  • Certified Pedestal Crane Inspector acc. to API RP 2D (Cranetech Training & Inspection, Inc., USA)
  • Certified Safety Enginner (Fachhochschule Frankfurt, Germany)
  • Bachelor Degree - Motor Vehicle Engineering
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IDC was incorporated in 1996 by Helen Seibt who has a dream – to combine her love of teaching with her desire to run her own business. Started humbly as a language centre serving the local communities, its operation was hit during the economic downturn in Malaysia in 1997. 

Our founder was challenged with its first dilemma whether to alter, or to remain its core business in order to stay in the business world. A tough decision was made to venture into an untapped area of Technical Trainings for the Oil & Gas industry at that time. At that point of time, IDC Language & Training House took on a new name as IDC Training House – which has grown into a reputable Training Provider today, serving clients in more than 44 countries.

IDC’s Core Values

Interest in clients and staff values
Desire to be the best to clients and staff
Commitment to deliver on promises


Client centred, solution driven and strongly believe that “People Are Our Greatest Asset”. IDC Training House provides world-class training courses to empower your people for greater results and maximize the return-on-investment for your organization. Trusted by professionals from over 44 countries, with proven track record of service excellence. Through collaboration with leading Industry Experts, we deliver real-time and industry-focused solutions in the field of Petrochemical & Energy, Talent Development, and Management System. ...
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