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Details

Course Description

This course aims to transfer useful and essential knowledge related to design and layout of piping system which can help the participant broaden the existing knowledge he holds.

The program gives a comprehensive knowledge of piping fundamentals which includes the various piping components, their international standards, materials, drawing involved from start to end of a piping project, drawing terminology and the concept involved in their creation. The program focus on the real time work related concepts and issues, which is enhanced by the inputs of the instructor's practical experience.

Course Objectives

Upon the successful completion of the course, participants will be able to:
  • Perform various tasks in his piping works, in a Design office, EPC Companies, & Plant Owner Companies
  • Create & Understand Piping Layouts and Isometrics
  • Create MTO (Material Take off)
  • Establish Pressure Ratings for Piping Components, Valves/ Flanges
  • Understand & Use ASME B 16 Component Standards
  • Interpret Pipe Properties
  • Understand Equipment Vendor Drawings
  • Create Equipment Layouts
  • Understand PFD's & P & ID's
  • Select Flange, Gaskets, Valves etc

Outline

Course Outline

The course instructor(s) may modify this program before or during the course for technical reasons with no prior notice to participants. Nevertheless, the course objectives will always be met:

Module 1 - Piping Fundamentals

  • Process Plants
  • Pipe & Tube
  • Piping Scope in Projects
  • Piping & Pipelines
  • Codes & Standards


Module 2 - Pipe Data

  • NPS/ IPS
  • Wall Thickness
  • Pipe Joints
  • Pipe Manufacturing
  • Pipe Symbols

Exercise: Interpreting Pipe Data

Module 3 - Pipe Fittings

  • Elbows
  • Branch Connections
  • Reducers
  • Couplings
  • Cap
  • Plug
  • Union
  • Swage
  • Stub Ends
  • Fitting Ratings
  • Drafting Symbols

Exercise: Fittings Representation on drawings

Module 4 - Flanges
Types/ Ratings/ Faces/ Bolts & Nuts/ Gaskets

  • Slip on
  • Weld Neck
  • Socket Weld
  • Screwed
  • Loose/ Lap Joints
  • Reducing
  • Blind

Exercise: Flange Type, Facing, P-T rating, Material Selection

Module 5 - Valves

  • Valve Parts/ Trim/ Ratings/ Data Sheets
  • Gate
  • Globe
  • Angle
  • Check
  • Needle
  • Diaphragm
  • Butterfly
  • Special Purpose Valves
    • Flush Bottom Valves
    • Foot Valves
    • Float Valves
    • Three/ Four Way Valves
  • Piston
  • Knife Gate
  • Safety/ Relief Valves
  • Control Valves
  • Ball
  • Plug

Exercise: Valve Type, Material, Pressure Class selection

Module 6 - Pipe Materials

  • Metalic Pipe Materials
  • Non Metallic Pipe Materials
  • ASTM Pipe/ component Specifications


Module 7 - Piping Component Standards
Scope/ Dimensions/ Pressure Classes

  • ASME B 36.10
  • ASME B 36.19
  • ASME B 16.11
  • ASME B 16.9
  • ASME B 16.28
  • ASME B 16.34
  • ASME B 16.10
  • ASME B 16.47
  • ASME B 18.2.1
  • ASME B 18.2.2
  • ASME B 16.20
  • ASME B 16.21

Exercise: Interpreting Standards to find Dimensions & Pressure Class of Components

Module 8 - Piping Special Elements

  • Strainers
  • Rupture Disc
  • Steam Trap
  • Flame Arrestor
  • Vortex Breaker
  • Blanks
  • Spacers
  • Expansion Joints


Module 9 - Mechanical Equipments

  • Static & Rotary Equipments
  • Static Equipments
    • Horizontal vessels
    • Distillation Columns
    • Heat exchangers
    • Reboilers
    • Reactors


Module 10 - Flow Diagrams

  • BFD
  • PFD
  • PID
  • UFD
  • Line Numbering on PID
  • Equipment Vendor Data/ PDS
  • Nozzle Schedule
  • Nozzle Orientation

Exercise: Print Reading of P & ID's

Module 11 - Instruments

  • Flow
  • Pressure
  • Temperature
  • Level
  • Hook-up Drawing

Exercise: Identifying the Instrument Location

Module 12 - Plot Plan, Equipment Layout

  • Development
  • Equipment Layout Types
  • Control Point/ Bench Mark
  • Layout Terminology

Exercise: Locating the Equipment in the Plant Area

Module 13 - Piping Layout

  • PMS
  • Pipe Routing
  • Piping Study Drawings for Equipments (Pipe Rack, Column, Storage Tank, Heat Exchanger, Pump, Compressor etc)

Exercise: Print Reading of GA. & Create Piping Layouts

Module 14 - Piping Isometrics

  • Drawing Isometrics
  • Isometric Dimensions
  • Isometric Offset
  • Piping Spools

Exercise: Print Reading & Create Piping Isometrics

Module 15 - Pipe Supports

  • Primary Supports
  • Secondary Supports
  • Standard Supports
  • Special Supports
  • Pipe Rack

Exercise: Locating the supports/ Identifying the Supports

Module 16 - Miscellaneous Topics

  • Line tracing
  • Jacket Piping
  • MTO (Material Take Off)
  • Corrosion and Material Selection
  • Pipe color coding

Speaker/s

Trainer Profile

Md. Kamak Uddin Ahmed

Md. Kamal Uddin Ahmed, B. E. (Mechanical Engineering) is a Senior Piping & Pipeline Engineer with 15-20 years of progressive & extensive international experience. He is an expert in Process, Power Piping & Liquid & Gas Transmission Pipelines as per ASME & API standards including ASME B3.3, B31.3, B31.4, B31.8, & API 570.

He is a dynamic speaker & master trainer providing knowlege transfer effectively with interactive style that connects with the audience.

He has designed & presented piping design seminars to piping engineers & designer across India, Qatar & Saudi Arabia. He has trained more than 15000 mechanical, chemical, & petroleum engineers in Piping Engineering, Pipeline Design, HVAC & Plumbing Systems from different countries including India, Qatar, Saudi Arabia, Jordan, Turkey, Sudan, Ghana, Nigeria, Maldives, United Kingdom, & Thailand.

Throughout his career, Md Kamal has been providing these expertise for both new and operating process/ power plants & facility construction industry using codes/ standards, software analysis and field experience in arriving at safe, economical piping designs and solutions to piping problems.
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IDC was incorporated in 1996 by Helen Seibt who has a dream – to combine her love of teaching with her desire to run her own business. Started humbly as a language centre serving the local communities, its operation was hit during the economic downturn in Malaysia in 1997. 

Our founder was challenged with its first dilemma whether to alter, or to remain its core business in order to stay in the business world. A tough decision was made to venture into an untapped area of Technical Trainings for the Oil & Gas industry at that time. At that point of time, IDC Language & Training House took on a new name as IDC Training House – which has grown into a reputable Training Provider today, serving clients in more than 44 countries.

IDC’s Core Values

Interest in clients and staff values
Desire to be the best to clients and staff
Commitment to deliver on promises


Client centred, solution driven and strongly believe that “People Are Our Greatest Asset”. IDC Training House provides world-class training courses to empower your people for greater results and maximize the return-on-investment for your organization. Trusted by professionals from over 44 countries, with proven track record of service excellence. Through collaboration with leading Industry Experts, we deliver real-time and industry-focused solutions in the field of Petrochemical & Energy, Talent Development, and Management System. ...
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