This course is designed to provide a broad understanding of Lean Six Sigma methodology, concepts, and language, along with a complete toolbox of basic process improvement methods.
This programme was developed to encourage the candidates to be responsible for the development of process maps to support Lean Six Sigma projects.
The Yellow Belt Participants will participate as core team members or subject matter experts on a project
Black Belt Accelerated will gain knowledge of Lean enterprise concepts and will be able to identify non-value-added elements and activities
Overview of Six Sigma - DMAIC & DMADV
DMAIC vs. Other Approaches Cost of Poor Quality (COPQ)
Understanding Project Charters and Prioritisation Tools
Root Cause Analysis (RCA) Tools
Data Collection Technique
Basic Lean Enterprise
SESSION 2: DAY TWO
Basic Statistics and Graphical Analysis
Creating Fishbone Diagrams
Understanding Value Added (VA) and Non-Value Added Activities (NVA)
Types of Statistical Analysis (Quantitative & Quali-tative)
SESSION 3: DAY THREE
Generating Improvement Ideas
Poke - Yoke (Mistake Proofing)
Running Pilot Six Sigma Programmes
Solutions Implementation Plan
Understanding Statistical Process Control
Establishing Control Plans
SOP & Documentation
Workshop & IASSC Examination Sessions
YELLOW BELT WORKSHOPS (DELIVERED OVER 3 DAYS)
Developing Team Project Charter
Voice of Customers (VOC)
SIPOC & Basic Process Mapping
Failure Modes and Effects Analysis
Data Types - Continuous & Discrete
Q & A
Talk over Tea
Dr. Satnam Singh graduated from Liverpool John Moores University (UK) with a Bachelor Degree in Mechanical Engineering. He then furthered his studies at Coventry University in UK and was awarded with a Masters Degree of Science in Engineering and Manufacturing Management. Dr. Satnam then continued to study for his doctorate and was awarded with a PhD in Engineering and Manufacturing Management. Dr. Satnam has been actively involved in the field of Continual Improvement activities since the beginning of his tertiary education. While accomplishing his Master Degree in the United Kingdom, he had been extensively trained for Lean Systems and Six Sigma whilst working as a Project Manager for a Multi National Corporation (MNC) in the UK for 14 years. During his stay with the MNC in the UK, Dr. Satnam was tasked with the responsibility of promoting and implementing Lean and Six-Sigma within the Organization and throughout Europe. Due to his extensive exposure in Lean and Six-Sigma Management Systems, he was invited by the company’s European Subsidiaries to conduct in-house training, project consultations and strategic planning in the area of Six-Sigma implementation. Dr.Satnam known as a Visiting Lecturer in Infosys INDIA.
Mr. Harbans —Experienced LSS Deployment in Samsung & Asia Pacific
Mr. Harbans Singh, is a graduate of University of East London and holds a Bachelors Degree (Hons) in Information Technology majoring in Software Engineering. He is certified as a Six Sigma Black Belt trained by Juran Institute (USA & Korea) under the supervision of Samsung Electronics Asia Pacific. Mr. Harbans has gained over 12 years of working experience both in manufacturing and service industries. Mr. Harbans has an extensive experience in performing statistical analysis by using statistical software (MINITAB) and various quality tools. Harbans is also involved in Innovating Supplier processes using QDC (Quality, Delivery & Cost) improvement and Improving Supplier Processes by utilising OEE and Lean concepts. Harbans major achievements would include the development of Six Sigma Green Belts and Six Sigma Black Belts within Samsung Electronics Asia Pacific Region. Furthermore Harbans mentored Six Sigma Yellow Belt, Green Belt and Black Belt projects that contributed to total cost savings about USD$ 15 million during the past 6 years. Harbans also has an extensive experience in developing and conducting Six Sigma Champions Training, Black Belt, Green Belt and Yellow Belt training pro-grams for Private Companies, major Government Linked Companies (GLCs) in Malaysia and many other Government Agencies.
Mr. Gurbachan Singh — Senior Consultant in Manufacturing Operations & Management
Gurbachan Singh has over 32 years of experience with exposure to a broad range of manufacturing industry and operations consulting; about 20 years in executive management positions and over 10 years in consulting, doing business process diagnostics, supplier development, process quality and efficiency improvement, project management, plant wide cost down programmes, and people leader-ship and performance development. He has a Bachelor Degree in Engineering, Post-graduate Diploma in Manufacturing Engineering, Lean Six Sigma Black Belt and PRINCE2 Certified. His industry operations background spans many different sectors that include high technology precision electronics (Hitachi Semiconductor), heavy industry (Air Radiators), truck manufacture (Iveco), automotive components (DMG-Venture), white goods (Olympic Group), and pharmaceuticals (CSL). In consultancy he has been an operations advisor, programme developer, facilitator and project man-ager with various organizations such as PAC Project Advisors, Australia, ACTZEL Consulting, Australia, Penang Skills Development Centre (PSDC) and ARGI Institute of Manufacturing, Penang. He has travelled extensively to conduct business process diagnostics, and people and process improvement projects in Australia, USA, Malaysia, India, Thailand, Hong Kong, Japan, Egypt and the UAE.
Mr. Muraliraj — Expert in Lean Six Sigma, Process Improvements and Lean Enterprise Solutions
Mr. Muraliraj is a Master holder in Economics (Macroeconomic Policy Formulation) from University of Malaya, Malaysia. He is currently pursuing his PhD in Operations Management, Lean and Six Sigma. Specialised in process mapping, optimization, cost reductions, deploying process excellence strategies, Mr. Muraliraj has been involved in process excellence projects, performance improvements, and change management in shipping, oil and gas, engineering and IT industries for more than 5 years. His most recent success is in the initiation of Lean and Six Sigma in a PETRONAS in-house engineering service provision company, where he trained and coached 26 executives in 13 branches of the company in training and awareness alongside improvement opportunity identification in each branch.
Ms. Prashena Nair — Experienced LSS Deployment, Business and Transactional Process
Ms. Prashena Nair is a graduate from University Malaya and holds a Master Degree in English Language Education. She is certified as a Six Sigma Black Belt professional, facilitating in the use of lean and six sigma tools in business and transactional process to achieve tangible results. Results-oriented with 5 years of notable performance, Prashena has been constantly referred to as a mentor from the top management & board of directors for immediate results with the capability & efficiency of achieving profit earlier than committed during the Oil & Gas projects. Prashena has been coordinating regional projects includes improvising manufacturing and technical processes to develop six sigma processes to serve the clients demands and requirements, providing the clients with process based solutions, to offer defect-free, and improved quality functions, serving the clients with the industry's best practices and processes to satisfy their process requirements, implementing highly advanced functions and applications, to minimize downtime losses and elimination of defects to improve quality and assisting the clients to achieve the break through results.
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We are an accredited member of International Association for Six Sigma Certification (IASSC) and certified provider by The Council for Six Sigma Certification (SSC)
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Our Mission: “To help our customers design strategies, approaches and breakthrough processes through the execution of Lean, Six Sigma and Quality Methodology, and thus turn the customer’s organization into a leader in its field”
Our Vision: “To be known as an innovative and creative centre for delivering effective Business Process Improvement training courses and consultancy services.”
MBizM Sdn. Bhd. (MBizM™) offers a range of Six Sigma, Lean, Quality and Soft Skills, Training and Consultancy Programmes. MBizM™ was founded to improve the competitive position of its customers by promoting the implementation of Business Process Improvement Methodologies such as Six Sigma and Lean whilst equipping the participants with a range of quality management tools and soft skills. MBizM™ is a young and dynamic company where the company was founded by individuals that were actively involved in a wide range of projects in organizations mainly from the industrial, services and public sectors.
MBizM™ provides expertise in practical tools, techniques and methodologies for attaining and maintaining competitive position and quality leadership. We know how to provide tailored solutions to meet specific customer needs while delivering world-class services in areas of Lean Six Sigma. Our trainers have decades of experience in delivering these courses to various industries in Malaysia and Overseas. Courses are delivered by certified consultants who have spent years in the industry, solving real-life problems in organizations. Our courses are designed to be dynamic. They are combined with theory, lectures, case studies, exercises, games and workshops. ...